Rigorous Methodology. Certified Compliance.
STANDARDS OVERVIEW
At DerMech Solution, engineering standards are not checkboxes — they are the foundation of every decision we make. Our methodology is rooted in German engineering tradition: systematic, documented, and traceable. We apply CE Machinery Directive compliance, DIN standards, and ISO-aligned risk management to every project, ensuring that deliverables meet the highest international benchmarks for safety, quality, and performance.
01
Full Machinery Directive (2006/42/EC) compliance including risk assessment per ISO 12100, technical file compilation, declaration of conformity, and CE marking for equipment placed in the European Economic Area. We guide clients through the complete conformity assessment procedure.
02
Application of Deutsches Institut für Normung standards across mechanical design (DIN EN ISO), electrical documentation (DIN EN 61355), technical drawings (DIN ISO 128), and material specifications. Ensures German-market readiness and international interoperability.
03
Systematic workplace organization: Seiri (Sort), Seiton (Set in Order), Seiso (Shine), Seiketsu (Standardize), Shitsuke (Sustain). We implement 5S as a cultural foundation for operational excellence, reducing waste, improving safety, and enabling visual management.
04
ISO 12100 aligned hazard identification, risk estimation, and risk reduction through inherently safe design, safeguarding, and complementary protective measures. Iterative three-step method: risk assessment → risk reduction → validation. Documented in technical files.
05
Value stream mapping, bottleneck analysis, OEE improvement, layout optimization, and production flow redesign. Data-driven approach combining industrial engineering methods with digital twin simulation for measurable throughput and efficiency gains.
06
Complete technical documentation packages: design calculations, FMEA reports, test protocols, inspection records, material certificates, and traceability matrices. Structured per ISO 9001 principles and customer-specific requirements for audit-ready deliverables.
TECHNICAL SAFETY ENGINEERING
Safety is not an add-on — it is engineered in from day one. DerMech Solution applies a systematic safety engineering process aligned with ISO 12100 and the Machinery Directive, ensuring that every mechanical, electrical, and software system meets the highest safety integrity requirements.
Our technical safety services include: hazard identification and risk assessment (ISO 12100), safety-related control system design (ISO 13849-1, IEC 62061), functional safety validation, safety component selection (light curtains, emergency stops, safety PLCs), CE marking technical file preparation, and conformity assessment support. We work with clients from concept through commissioning to ensure regulatory compliance and operational safety.
Every project delivers a complete safety dossier: risk assessment report, safety concept documentation, validation test records, and declaration of conformity — audit-ready for notified body review.
FULL ENGINEERING WORKFLOW
Initial engagement to understand client requirements, constraints, and objectives. Site visits, stakeholder interviews, and feasibility assessment define the project scope and success criteria.
Detailed on-site analysis of existing infrastructure, production flows, utility systems, and spatial constraints. 3D scanning, process mapping, and data collection create an accurate baseline for engineering decisions.
Multi-disciplinary analysis: structural FEA, thermal simulation, motion dynamics, power calculations, and control system architecture. Risk assessment per ISO 12100 identifies hazards early. Trade-off studies optimize for performance, cost, and compliance.
Preliminary layout, system architecture, and component selection. 3D CAD modeling, schematic design, and BOM estimation. Design reviews with stakeholders ensure alignment. Documentation follows DIN technical drawing standards.
Virtual validation through multi-physics simulation: kinematic/dynamic analysis, cycle time optimization, collision detection, PLC logic verification, and safety function testing. Digital twin reduces physical prototyping iterations by up to 70%.
Production-ready documentation: detailed drawings, fabrication specs, welding procedures, wiring diagrams, and CNC programs. Supplier coordination, procurement support, and quality planning (APQP/PPAP) for outsourced components.
On-site installation supervision, mechanical assembly, electrical wiring, software commissioning, and safety system validation. Factory acceptance testing (FAT) and site acceptance testing (SAT) with documented test protocols. Operator training and handover documentation.
Post-commissioning support: performance monitoring, OEE tracking, preventive maintenance planning, and optimization cycles. Remote diagnostics capability and long-term partnership for system upgrades, capacity expansion, and technology refresh.
Let's discuss how our methodology can de-risk your next project.
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